Pulse bag filter
The pulse bag filter is composed of an ash hopper, an upper box, a middle box, a lower box, and other parts. The upper, middle, and lower boxes are divided into compartments. During operation, dusty gas enters the ash hopper through the air inlet duct. Coarse dust particles directly fall into the bottom of the ash hopper, while fine dust particles enter the middle and lower boxes upwards with the turning of the airflow. Dust accumulates on the outer surface of the filter bag, and the filtered gas enters the upper box to the clean gas collection pipe exhaust duct, and is discharged to the atmosphere through the exhaust fan. The dust cleaning process involves first cutting off the clean air outlet duct of the room, so that the bag in the room is in a state of no airflow passing through (stopping the air and cleaning the dust in each room). Then, the pulse valve is opened and compressed air is used for pulse blowing to clean the dust. The shut-off valve is closed for a sufficient time to ensure that the dust peeled off from the filter bag settles in the ash hopper after spraying, avoiding the phenomenon of dust adhering to the adjacent filter bag surface with the airflow after leaving the filter bag surface. The filter bag is thoroughly cleaned, and the exhaust valve, pulse valve, and ash discharge valve are fully automatically controlled by a programmable controller.
Equipment features
1. The pulse bag dust collector adopts the technology of segmented air stop pulse blowing for dust cleaning, which overcomes the shortcomings of conventional pulse dust collectors and segmented back blowing dust collectors. It has strong dust cleaning ability, high dust removal efficiency, low emission concentration, low air leakage rate, low energy consumption, low steel consumption, small footprint, stable and reliable operation, and good economic benefits. Suitable for the purification of dusty gases and material recovery in metallurgy, building materials, cement, machinery, chemical, power, and light industry industries.
2. Due to the use of split chamber air stop pulse spraying for thorough cleaning, the cleaning cycle is extended and the energy consumption for cleaning is reduced, resulting in a significant decrease in compressed air consumption. At the same time, the fatigue level of the filter bag and pulse valve is correspondingly reduced, thereby doubling the service life of the filter bag and valve plate.
3. The maintenance and bag replacement can be carried out in separate rooms without stopping the system fan and under normal operating conditions of the system. The filter bag mouth adopts an elastic expansion ring, which has good sealing performance and is firm and reliable. The filter bag keel adopts a polygonal shape, which reduces the friction between the bag and the keel, extends the life of the bag, and is easy to unload.
4. Adopting the upper bag extraction method, after extracting the skeleton during bag replacement, the dirty bags are put into the lower ash hopper of the box and removed from the manhole, improving the operating conditions for bag replacement.
5. The box adopts an airtight design with good sealing performance. The inspection door uses excellent sealing materials, and during the manufacturing process, kerosene is used for leak detection, resulting in a very low air leakage rate.
6. The layout of the inlet and outlet air ducts is compact, with low airflow resistance.
Specification and model| Specification and model | Filter aream² | filtration velocitym/min | Processing air volumem³/h | Number of filter bags(strip) | Spray pressureMPa | resistancePa | Ash cleaning form | Filter bag sizemm |
| YJMC60 | 48 | 1-2 | 3450 | 60 | 0.3-0.5 | 120-150 | on-line | 130*2000 |
| YJMC72 | 58 | 4200 | 72 | 120-150 | on-line | 130*2000 | ||
| YJMC84 | 68 | 4900 | 84 | 120-150 | on-line | 130*2000 | ||
| YJMC96 | 78 | 5600 | 96 | 120-150 | on-line | 130*2000 | ||
| YJMC120 | 97 | 7000 | 120 | 120-150 | on-line | 130*2000 | ||
| YJMC144 | 144 | 10300 | 144 | 120-150 | on-line | 130*2500 | ||
| YJMC180 | 180 | 13000 | 180 | 120-150 | on-line | 130*2500 | ||
| YJMC216 | 216 | 15500 | 216 | 120-150 | on-line | 130*2500 | ||
| YJMC64-4 | 256 | 18000 | 256 | 1400-1700 | off-line | 130*2500 | ||
| YJMC64-5 | 320 | 23000 | 320 | 1400-1700 | off-line | 130*2500 | ||
| YJMC64-6 | 384 | 27600 | 384 | 1400-1700 | off-line | 130*2500 | ||
| YJMC64-7 | 448 | 32200 | 448 | 1400-1700 | off-line | 130*2500 | ||
| YJMC64-8 | 512 | 36800 | 512 | 1400-1700 | off-line | 130*2500 | ||
| YJMC96-6 | 576 | 41400 | 576 | 1400-1700 | off-line | 130*2500 | ||
| YJMC96-7 | 672 | 48000 | 672 | 1400-1700 | off-line | 130*2500 | ||
| YJMC96-8 | 768 | 55200 | 768 | 1400-1700 | off-line | 130*2500 | ||
| YJMC96-9 | 864 | 62000 | 864 | 1400-1700 | off-line | 130*2500 |
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